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Commercial LPG Portal
Bharat Petroleum Corporation
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Expanded Polystyrene (EPS)

LPG as a blowing agent and process fuel for expanding polystyrene beads into the lightweight foam products used in packaging, insulation, and consumer goods.

Foam Manufacturing Blowing Agent Packaging Insulation

How BPCL LPG Powers Expanded Polystyrene (EPS)

Expanded Polystyrene (EPS) manufacturing uses LPG (primarily pentane, a component of LPG) as the blowing agent embedded in polystyrene beads. When heated with steam, the LPG vaporizes and expands the beads up to 50 times their original volume. The expanded beads are then moulded into finished EPS products.

LPG also fuels the steam boilers that provide the process steam for pre-expansion and moulding. BPCL Commercial LPG is supplied to EPS manufacturers producing packaging for electronics, food containers, fish crates, construction insulation boards, and lightweight automotive fillers.

Industry at a Glance

50x
Expansion Ratio of Beads
5%
LPG Content of Pre-expanded Beads
98%
Air Content in Final EPS Product

Where BPCL LPG Is Used in Expanded Polystyrene (EPS)

Electronics & appliance packaging
Food containers & trays
Fish boxes & cold-chain packaging
Construction insulation boards
Flotation devices
Automotive cavity fillers
Protective helmets (liner)
Seed trays & horticultural trays

Advantages for Expanded Polystyrene (EPS)

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Ideal Blowing Agent Properties

LPG's boiling point and thermal properties make it ideal for controlled, uniform bead expansion.

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Steam Boiler Fuel

LPG-fired boilers provide the process steam for pre-expansion and block moulding operations.

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Consistent Quality

BPCL LPG's consistent composition ensures reproducible EPS density and cell structure across production batches.

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Cylinder Flexibility

19 kg and 35 kg cylinders suit small EPS moulders; bulk supply serves large integrated EPS block plants.

Choose the Right LPG Pack for Your Operation

5 kg
Small Commercial
19 kg
Standard Commercial
35 kg
Medium Industrial
47.5 kg
Large Industrial

Bulk piped LPG supply is also available for high-volume consumers. Contact BPCL to discuss your requirements.